Triangletube 399 Solo Manuel d'utilisateur

Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-tion in order to gain warranty coverage.W

Pre-Installation Items- Reference the appropriate vent supple-ment for clearance requirements.To provide serviceability to the unit it isrecommended

Combustion Air Venting5SECTION II - Combustion Air andVentingCombustion Air ContaminationIf the PRESTIGE Solo combustion airinlet is located in

6Combustion Air VentingVentilation and Combustion AirRequirements - Direct VentA Direct Vent appliance utilizes uncontaminedoutdoor air (piped directl

7Combustion Air VentingMethods of Accessing Combustion Air Into ASpace - Category IVIndoor Combustion AirThe methods listed in this section fora

8Combustion Air Venting- Not less than the sum of the areas of allvent connectors in the space.Two Permanent Openings Method. Two permanent openings

9Combustion Air VentingOutdoor Opening(s) Location. Outdoor open-ing(s) shall be located in accordance with theOutdoor Combustion Air section.Outd

10Combustion Air VentingRemoval of an Existing Boiler from aCommon Vent SystemWhen an existing boiler is removed from acommon venting sys

11Combustion Air VentingFor direct-vent appliances, mechanical-vent heating appliances or domestic hotwater equipment, where the bottom of the

12Unit PreparationsSECTION III - Unit PreparationsHandling InstructionsThe PRESTIGE Solo is generally easier tohandle and maneuver once re

13Unit PreparationsPRESTIGE Solo 60/175/250 Stud Walls -Installation 1. Locate the studs in the general area of theboiler placement.2. Place the w

Table of ContentsiPRODUCT AND SAFETY INFORMATIONDefinitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boiler PipingSECTION IV - Boiler PipingGeneral Piping Requirements- All plumbing must meet or exceed all local,state and national plumbing codes.- Su

15Boiler PipingBoiler Return Connectionwith Tee Fitting andBoiler Drain ValveBoiler Supply Connection Pressure Relief Valve(Supplied with Boile

Boiler PipingAdditional Limit ControlIf a separate LWCO device is required by cer-tain local jurisdictions or when the boiler isinstalled above

Boiler PipingThe expansion tank must be located as shownin Fig. 6 and Fig. 7 on page 18 when using aprimary/secondary piping arrangement or asper

18Boiler PipingMax.12" BoilerSupplySystemReturnSystemColdWater FillBoilerSupplyReturn71012354666111271109843666ColdWater FillBoilerSupplyMinimum3

19Boiler PipingSystem Piping - Zone ValvesConnect the PRESTIGE Solo to the system pip-ing as shown in Fig. 10 page 21 when zoningwith zone valves.

20Boiler Piping1. PRESTIGE Solo boiler2. SMART water heater3. Isolation valve4. DHW circulator 5. CH circulator 6. Flow/check valve7. Pressure rel

21Boiler Piping5 5 4 6 1 2 3 3 3 3 3 9 8 10 11 4 4 4 4 4 4 Zone Load Additional 7 6 Max. 12" Zone Load 2655461312981011444444Zone Load 7Additi

22Boiler Piping1 2 7 6 4 Additional Zone Load 4 5 4 4 4 2 Zone Load 9 8 10 11 4 5 12 P 1 2 7 6 4 2 Single Zone load 9 8 10 11 4 3 Fig. 11: CH Syste

23Boiler Piping2 5 5 4 6 1 3 13 12 9 8 10 11 4 4 4 Radiant Zone Additional 4 4 4 6 7 Radiant Zone Max. 12" Note: Manifold mounted valveactuat

Table of ContentsiiBoiler System Piping Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Expansion Tank and Makeup Water

24Boiler Piping3 2 2 2 2 To the System 5 5 5 1 1 1 From the System 4 6 7 8 9 2 12" Max. 3 2 3 2 5 5 5 1. Boiler circulator2. Isolation valve3.

25Installating Vent/Combustion Air & Condensate DrainSECTION V - Installing Vent /Combustion Air & Condensate DrainInstalling Vent and Combust

26Installating Vent/Combustion Air & Condensate DrainWhen selecting and installing a conden-sate pump, ensure the pump is approvedfor use with con

27Gas PipingSECTION VI - Gas PipingGas Supply Piping ConnectionThe gas supply piping must be installedin accordance to all applicable local,state

28Gas PipingNATURAL GASPipe Sizing - Natural GasRefer to Table 1 for schedule 40 metallic pipelength and diameter requirements for naturalgas, b

29Gas PipingPROPANE GASPipe Sizing - Propane GasContact the local propane gas supplier for rec-ommended sizing of piping, tanks and 100%lockup g

30Gas PipingGas ValveOrifice GasketsVenturiFig. 18: Gas Valve / Venturi Assembly - PRESTIGE Solo 399VenturiInlet SupplyPressure PortPropaneOrificeGas

31Internal WiringSECTION VII - Internal WiringELECTRICAL SHOCK HAZARD. Foryour safety, disconnect electrical powersupply to the unit before

32Internal WiringO-10v External Inputs (+)DHW Sensor or ThermostatDHW Sensor or ThermostatO-10v External Inputs (-)Gas ValvePRESTIGE Solo 399 OnlyHeat

33External WiringSECTION VIII- External WiringInstallation ComplianceAll field wiring made during installation mustcomply with:- National Electrical C

iiiTable of ContentsDomestic Hot Water Aquastat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Thermostat Wiring . . . . . . . . .

34External Wiring24 VTransformerby OthersHoneywell V8043Zone Valvesor EquivalentHoneywell R8285DTransformer / Relayor Equivalent 24V Terminal StripSys

35External WiringHNHigh Voltage120V. A . C .24V. A . C .RoomThermostatRoomThermostatZone 1Zone 2Additional zonesAdditional zones maybe added as shown

36External WiringTTTo Prestige 24V Terminal StripCirculatorZone 1Thermostatzone 1HoneywellR845ARelay120HVA CNCirculatorZone 2Thermostatzone 2Additiona

37Start-Up PreparationSECTION IX - Start-Up PreparationCheck Boiler System Water ChemistryDo not use petroleum-base cleaning orsealing compounds

38Start-Up PreparationUse of Antifreeze in the Boiler SystemNEVER use automotive or ethylene gly-col antifreeze or undiluted antifreeze inthe primary

39Start-Up PreparationCheck For Gas LeaksPrior to start-up and during initial opera-tion, smell near the floor and around theunit for gas odorant or a

40Start-Up ProceduresSECTION - Start-Up ProceduresFinal Checks Before Start-Upc Read page 45 through 48 regarding theoperation of the PRESTIGE

41Start-Up Proceduresc Check Vent Piping and Combustion AirPiping.Check for gas-tight seal at every con-nection and seam of the ventin

42Start-Up ProceduresWARNINGFOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE1. STOP! Read the safety informati

43Start-Up Procedures5. Calculate Natural gas input using the fol-lowing equation:3600 x 1000 / number of second recordedfor one cubic foot of g

ivTable of ContentsSECTION XI - OUTDOOR RESET CONTROLMounting the Outdoor Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44Start-Up Proceduresapproximately 1 minute. After this timeperiod, the control module will begin tomodulate the burner firing rate ba

45Start-Up ProceduresBoiler Control DisplayStandby Mode This is the standard mode for the PRESTIGESolo. The control automatically returns to thismo

46Start-Up ProceduresSTANDBY, no demand for heatFan prepurge or post purge cycleIgnition sequenceBurner ON for space heating (CH)Burner ON for domesti

47Start-Up ProceduresSetting The Boiler ParametersParameter mode To access PARAMETER mode when the sys-tem is in STANDBY mode, press the MODEbut

48Start-Up ProceduresAccessing Boiler Information Information mode To switch from STANDBY mode to INFOR-MATION mode, press MODE twice.Press STE

49Start-Up ProceduresError (Hard Lockout) ModeIf a serious fault occurs, the system enters ahard lockout condition which requires a manu-al re

50Outdoor Reset ControlSECTION XI - Outdoor Reset ControlThe boiler setpoint for a heating call can befixed or vary with the outdoor temperatu

51Outdoor Reset ControlSummer / Winter Switch at BoilerIf required the CH (Central Heating) system canbe turned off at the boiler, similar to a manual

52Outdoor Reset ControlCH Reset Curve Warmest Day(Parameter 12)This parameter is not applicable if an outdoorsensor is not connected to the boiler. W

53Outdoor Reset ControlGraph 1 illustrates Parameter 4 adjusted to 140ºF target temperature at 0ºF outdoorair temperatureTable 3: Outdoor Air Temperat

vTable of ContentsInspect Vent and Combustion Air Piping . . . . . . . . . . . . . . . . . . . . . 60Check Boiler System . . . . . . . . . . . . . . .

54External Modulating ControlSECTION XII - External ModulatingControlThe boiler can directly accept an analog 0-10VDC signal to control the firi

55External Modulating ControlFactory Setting Parameters1 140ºFDHW Setting2 01 DHW Application Selection3 01 CH Application Selection4 186ºF CH Maximum

56Check-Out ProceduresSECTION XIII- Check-Out ProceduresPerform the following check-out proce-dures as outlined and check off items ascompleted. W

57Installation RecordSECTION XIV - Installation Record

58Maintenance ScheduleSECTION XV - Maintenance ScheduleService TechnicianAt least on an annual basis the following main-tenance should be performed by

59Maintenance ProceduresSECTION XVI - MaintenanceProceduresMaintenance ProceduresThe PRESTIGE Solo should be inspect-ed and serviced annually, pr

60Maintenance ProceduresClean Condensate Drain Assembly1. Loosen the retaining nut from the conden-sate drain assembly and disconnect theassemb

61Maintenance ProceduresCheck Expansion TankRefer to Section IV - Boiler Piping for rec-ommended location of the expansion tankand air el

62Maintenance ProceduresCheck Control WiringInspect all control wiring. Ensure wiring is ingood condition and properly connected.Check Control Set

63Maintenance ProceduresCheck Flame SignalThe flame signal can be read from item E of theinformation mode. It should be a min. 3μ Α −DC.Check the igni

Product & Safety Information1Indicates the presence of a hazardoussituation which, if ignored, will result indeath, serious injury or sub

64Maintenance ProceduresThe combustion chamber insulationcontains ceramic fibers, which are clas-sified as a possible human carcinogen.When e

65Replacement Parts598135267Fig. 26: PRESTIGE Solo Jacket ComponentsItemPart #PRESTIGESolo 60Part #PRESTIGESolo 175-250Part #PRESTIGESolo 399Descripti

66Replacement Parts8592344671Fig. 27: PRESTIGE Solo 60 Internal ComponentsItem Part # Description1 PSRKIT01 Heat Exchanger Body2 PSRKIT02 Vent Outlet

67Replacement Parts854410971326Fig. 27A: PRESTIGE Solo 175/250 Internal ComponentsItemPart #PRESTIGESolo 175/250Description1PSRKIT25 Heat Exchanger Bo

68Replacement Parts871012344569Fig. 27B: PRESTIGE Solo 399 Internal ComponentsItemPart #PRESTIGESolo 399Description1 PSRKIT44 Heat Exchanger Body 2 PS

69524813967Fig. 28: PRESTIGE Solo 60/175/250 Burner ComponentsReplacement PartsItemPart #PRESTIGESolo 60Part #PRESTIGESolo 175-250Description1 PSRKIT0

70Replacement Parts769121012134358Fig. 28A: PRESTIGE Solo 399 Burner ComponentsItemPart #PRESTIGE Solo 399Description1 PSRKIT37 Combustion Chamber Ins

713Fig. 29: PRESTIGE Solo Electronic ComponentsReplacement PartsItem Part # Description1 PSRKIT50 Prestige Control Module2 PSRKIT19 Transformer with S

72Product Specifications35.50” [902 mm]15.43” [392 mm]9.87” [251 mm]9.87” [251 mm]2.2” [56 mm]3” [76 mm]1 ” NPT Boiler Supply1/2” NPT Gas Connection3/

73Product SpecificationsFront View PRESTIGE Solo 175/250

2Do not use this appliance if any parthas been under water. Immediately calla qualified service technician to inspectthe appliance and to repla

74Product Specifications37.20” [945 mm]24.70” [628 mm]20.40” [516 mm]18.60” [473 mm]13.40” [340 mm]9.25” [235 mm]3.27” [83 mm]1 1/2” NPT Boiler Supply

75Product SpecificationsSide View PRESTIGE Solo 60

76Product SpecificationsSide View PRESTIGE Solo 175/250

77Product Specifications20.80” [529 mm]15.40” [490 mm]14.72” [374 mm]16.10” [409 mm]5.90” [150 mm]1 1/2” NPT Boiler Supply1 1/2” NPT Boiler Return1” G

78Product SpecificationsOutputNote 4157,50094.1%95.1%FuelCombustionEfficiencyInputNote 4OutputNote 4Note 5ThermalEfficiencyNet IBRRatingNote 2Shipping

79Product SpecificationsGraph 2: Pressure Loss Through Boiler-Grundfos CirculatorPressure Drop Comparison -Grundfos Note: Minimum allowable flow rate

80Product SpecificationsGraph 4: Pressure Loss Through Boiler - Grundfos Circulators Note: Minimum allowable flow rate at full input:- 8 gpm SOLO 175-

81 Product SpecificationsGraph 6: Pressure Loss Through Boiler - Grundfos Circulators Note: Minimum allowable flow rate at full input:- 19 gpm SOLO 39

Additional quality water heating equipment availablefrom Triangle Tube- Exclusive Tank-in-Tank design- Stainless steel construction- Available in 8 si

Pre-Installation Items3SECTION I - Pre-Installation ItemsCode ComplianceThis product must be installed in accordance tothe following:- All applicable