Triangletube Prestige Cascade System Manuel d'utilisateur

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Installation of boilers must comply with local requirements and codes and with the
National Fuel Gas Code NFPA 54, ANSI Z223.1 for installations within the U.S. For
installations in Canada the installation must comply with CAN/CSA B149.1.
WARNING
,>.,/0@7?4;70:470=4>?=4-@?4:9
,941:7/,9/D/=:94.@9.?4:91:=
"#$%$:7::="#$%$:7::470=>
NOTICE
2011-40 Prestige Cascade Manual
This document is intended to be used by a qualified heating contractor or service
technician. Read all instructions within this document, the PRESTIGE Boiler
Installation and Maintenance Manual and Prestige Vent Supplement before proceed-
ing with the installation. It is recommended to follow the procedures in the steps
given, skipping or missing procedural steps could result in severe personal injury,
death or substantial property damage.
Revised 3/25/13
Vue de la page 0
1 2 3 4 5 6 ... 63 64

Résumé du contenu

Page 1 - Revised 3/25/13

Installation of boilers must comply with local requirements and codes and with theNational Fuel Gas Code NFPA 54, ANSI Z223.1 for installations within

Page 2 - Table of Contents

11101417981110191217121813Pre-Installation Items742,>.,/04?:8;:909?>1:=$:7::470=>#0A0=>0#0?@=9$@;;7D"4;492

Page 3

8Pre-Installation Items?I>=0.:8809/0/?:49>?,77#0A0=>0#0?@=9B4?3',7A0>?:,77:B1:=4>:7,?4:9:1,949/4A4/@,7-:470=1:=&

Page 4 - 01494?4:9>

9See Figure 9, Page 10See Figure 8, Page 10Pre-Installation Items42!;?4:9,74?:8;:909?>1:=$:7:F##B4?3',7A0>$3@?!11

Page 5

1034Supplied in StandardReverse Return Kits(CRR)12Supplied in Standard Reverse Return Kits (CRR)Pre-Installation Items42!;?4:9,74?:8;:909?&g

Page 6

Pre-Installation Items1199See Figure 12, Page 12See Figure 11, Page 1214510725246883242,>.,/04?:8;:909?>1:=$:7::470=>F&

Page 7

2017181916121318191513141414171211Pre-Installation Items1242,>.,/04?:8;:909?>1:=$:7::470=>F"=48,=D$0.:9/,=D$@;;7

Page 8

Pre-Installation Items13%,-70,>.,/04?:8;:909?>1:=$:7::470=>F"=48,=D$0.:9/,=D"$$0042>&quo

Page 9

56174564See Figure 14,Page 15See Figure 15,Page 1535623561718Pre-Installation Items1442,>.,/04?:8;:909?>1:=$:7:F#0A0=>0#

Page 10

Pre-Installation Items1511101488111016151298131242,>.,/04?:8;:909?>1:=$:7::470=>#0A0=>0#0?@=9$@;;7D"4;492

Page 11 - Pre-Installation Items

Pre-Installation Items16?I>=0.:8809/0/?:49>?,77#0A0=>0#0?@=9B4?3',7A0>?:,77:B1:=4>:7,?4:9:1,949/4A4/@,7-:470=1:=

Page 12

Table of Contentsi"#!&%$%* !#%! Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 13 - Reverse Return Kits

See Figure 18, Page 18See Figure 17, Page 18Pre-Installation items1742!;?4:9,74?1:=$:7::470=>F##B4?3',7A0>$3@?!11

Page 14

Pre-Installation items1834Supplied in StandardReverse Return Kits(CRR)12Supplied in StandardReverse Return Kits(CRR)42!;?4:9,74?:8;:909?>

Page 15

Pre-Installation Items19ItemKit ComponentsPSCAS17 (1/Boiler)Quantity1 Brass ¾” NPT 90 Degree Elbow 12 Brass ¾” NPT Shoulder Nipple 13 Brass ¾” NPT Tee

Page 16

20Combustion Air and Venting$%! F!&$%! # ' % :=/0?,470/49>?=@.?4:9>=02,=/492?3049>?,77,?4:9:1?30.:8-@&

Page 17

Combustion Air and Venting2142  !;?4:9,7:88:9'09?492 :1 := "#$% $:7: :470=>  :?A,47,-701:=$:7::47

Page 18

$%! F $%%! 4>?=4-@?4:9,941:7/1. Place the distribution manifold in the location to beinstalled. If a Hydronic Junction is utili

Page 19

Installation23D/=:94.@9.?4:9The hydronic junction serves as a low loss header provid-ing hydraulic separation, dirt separation and air elimination.

Page 20 - Pre-Installation items

24Installation:470=:@9?4921. Attach the boiler mounting brackets shipped withthe boilers to the top front of the distribution mani-fold us

Page 21

25Boiler Piping$%! 'F!#"" 090=,79>@=0 ?3,? ?30 8,C48@8 -:470= ,9/ /4>?=4-@?4:98,941:7/B:=6492;=0>>

Page 22 - BEST PRACTICE

$%! 'F$ $%%! If local codes require the installation to comply with CSD-1,the addition of high limit control(s) and low water cu

Page 23 - ' % 

Table of Contentsii$%! 'F(# Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24

27$%! 'F$*$%"" @7?4;704>?=4-@?4:9,941:7/>The maximum number of boilers that can be piped inseries is f

Page 25 - Installation

System Piping28%,-70<@4A,709?092?3:1$?=,423?"4;0Fitting or ValveIron Pipe Size1.25 1.5 2 2.5 3 4 5 690° ElbowThreadedMachined 6.6 7

Page 26

29System Piping423"=0>>@=0$D>?08>:=9A:7A4927@4/$0;,=,?4:9A heat exchanger is required between the Cascade andthe system pi

Page 27

30System Piping42$D>?08"4;492:8;:909?$D8-:7>

Page 28 - Boiler Piping

31System PipingSystemSupplySystemReturnFlowCheckValves42$D>?08"4;492,>.,/0"$B4?3,96>:1<@,7 @8-0=:1:470=&

Page 29

32System PipingSystemSupplyFlowCheckValvesSystemReturnBalancingValve42$D>?08"4;492F,>.,/0"$B4?3,96>:1&90A09

Page 30

33System Piping42$D>?08"4;492F,>.,/0"$$0042;,201:="=0>?420B4=492

Page 31 - System Piping

34System Piping42$D>?08"4;492F,>.,/0##$0042;,201:="=0>?420B4=492NOTICENOTICE

Page 32

35System Piping42$D>?08"4;492F423"=0>>@=0$D>?08>:=9A:7A4927@4/$0;,=,?4:9

Page 33

36Gas Piping$%! 'F$""  ,?@=,7,>"4;0$4E492Refer to Table 11 for Schedule 40 metallic pipe lengthand diameter

Page 34

Product & Safety Information19/4.,?0> , 3,E,=/:@> >4?@,?4:9 B34.3 41 9:?,A:4/0/.:@7/=0>@7?49/0,?3>0=4:@>495@=D:

Page 35

Wiring$%! 'F(# ":B0=$@;;7DA dedicated 120 VAC/15A minimum service must beused to power the boilers in the Cascade

Page 36

38WiringNOTES:1.This drawing shows system wiring concept onlyInstaller is responsible for all equipment & detailing required by local codes2.All w

Page 37

39Wiring42(4=4924,2=,8F!90(!423484?"0=,>.,/0B4?3:88:9'09?NOTES:1.This drawing shows system wiring concept on

Page 38

Wiring40NOTES:1.This drawing shows system wiring concept onlyInstaller is responsible for all equipment & detailing required by local codes2.All w

Page 39 - Gas Piping

41System Start-Up$%! )$*$%$%#%&"30.6$D>?08(,?0=3084>?=D: 9:? @>0 ;0?=:70@8-,>0 .70,9492 := >0,7492.

Page 40

42System Start-Up30.6,9/%0>?9?41=00E0For systems containing antifreeze solutions, follow theantifreeze manufacturer’s instructions in

Page 41 - "4;492

43Maintenance Schedule$%! ) %  $&$0=A4.0%0.394.4,9At least on an annual basis the following maintenanceshould be perfo

Page 42

44Maintenance Procedures$%! ) %  "#!&#$,49?09,9.0"=:.0/@=0>%30 ,>.,/0 >3:@7/ -0 49>;0.?0/ ,9/ &

Page 43

45Maintenance Procedures30.6:470=#07401',7A0Inspect the relief valve and lift the lever to verify flow atleast annually or as recommended on

Page 44 - System Start-Up

Replacement Parts46214342,>.,/04?:8;:909?>1:=$:7::470=>#0A0=>0#0?@=9B4?3',7A0>#0?@=9"4;492Item

Page 45

Pre-Installation Items2$%! F"# $%%! %$:/0:8;74,9.0Installation of the Cascade must comply with local codesand requirements

Page 46 - Maintenance Schedule

Replacement Parts473421Item Part # Description1 PSVLV11 1-1/2” NPT Union/Shut Off Valve Assembly2 PSHOS02 1-1/2” NPT x 13” Flexible Hose/Union Assembl

Page 47 - Maintenance Procedures

Replacement Parts48213442,>.,/04?:8;:909?>1:=$:7::470=>"=48,=D$0.:9/,=D#0?@=9"4;492Item Part # Descriptio

Page 48

49213Replacement Parts42,>.,/04?:8;:909?>1:=$:7::470=>#0A0=>0#0?@=9B4?3',7A0>#0?@=9"4;492Item

Page 49 - Replacement Parts

50213Item Part # Description1 PSVLV11 1-1/2” NPT Union/Shut Off Valve Assembly2 PSHOS01 1-1/2” NPT x 15” Flexible Hose/Union Assembly3 PSTEE04 1-1/2”

Page 50

512134Replacement Parts42,>.,/04?:8;:909?>1:=$:7::470=>"=48,=D$0.:9/,=D#0?@=9"4;492Item Part # Descriptio

Page 51

52CPS 500 86”CPS 1000 154”20.5”8.5”7”12” (Typ.)12”27.5” (Typ.) AirVent “A”Part Nº“A”System SupplySystem Return18”72”16”33.8”36”3” Threaded Flangewit

Page 52

Product Specifications53“A”72”33.8”16”CRR 500 68”CRR 1000 136”20.5”8.5”7”12”27.5” (Typ.)12” (Typ.)“A”Part Nº3” Threaded Flangewith 7 1/2” O.D.6” Bol

Page 53

Product Specifications54CPS 800 86”CPS 1200 113”CPS 1600 154”CPS 2000 181”26”15”6”“A”8” (Typ.)7” 27.5” (Typ.)AirVent 3” Threaded Flangewith 7 1/2”

Page 54

55“A”72”33.8”16”CRR 800 68”CRR 1200 95”CRR 1600 136”CRR 2000 163”26”15”6”7” 27.5” (Typ.)8” (Typ.)“A”AirVentPart Nº3” Threaded Flangewith 7 1/2” O.

Page 55 - Product Specifications

56Product SpecificationsModel2”2”2.5”2.5”3”3” ComponentIndividualShippingWeightLbsIndividualWaterContentGalPrestige 250Prestige 3992 Boiler Manifold3

Page 56

99See Figure 3, Page 4See Figure 2, Page 4145107222168832Pre-Installation Items342,>.,/04?:8;:909?>1:=$:7::470=>F"

Page 57

57Product SpecificationsCRR 500 and CRR 800 Pressure Drop CurveCRR 1200 Pressure Drop CurveCRR 1000 and CRR 1600 Pressure Drop Curve=,;3"=0&

Page 58

58Product SpecificationsCRR2000 Pressure Drop CurveOptional Strainer Pressure Drop Curve - PSCAS24=,;3"=0>>@=0:>>%3=:@23##

Page 59

59Product Specifications00.12.33.35.46.58.69.8150150100200Flow (GPM)Pressure Drop (feet of W.C.)=,;3"=0>>@=0:>>%3=:@23D/=:9

Page 61 - CRR2000 Pressure Drop Curve

Additional quality water heating equipment availablefrom Triangle Tube"#$%!  $ (!& %!#$#%$#$ #%#(%

Page 62

20175151819161213141513112312525245Pre-Installation Items442,>.,/04?:8;:909?>1:=$:7::470=>F"=48,=D$0.:9/,=D$@;;7D

Page 63

5Pre-Installation Items%,-70,>.,/04?:8;:909?>1:=$:7::470=>F"=48,=D$0.:9/,=D"$$0042>",

Page 64

56174See Figure 5,Page 7See Figure 6,Page 7356245635615166Pre-Installation Items42,>.,/04?:8;:909?>1:=$:7::470=>F#0A0=&

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